Campbell Designed / Exo Flex Technology

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  • 2025

  • Product
    Sport and Lifestyle

Designed In:

Australia

Campbell Designed have created a revolutionary composite surfboard construction. Known as Exo-Flex technology, an internationally patented, world first innovation it features multi-layered carbon fibre leaf springs which enhance a surfboards speed & responsiveness also significantly increase board strength. Exo-Flex sets a new standard for performance and durability in the surfing industry.


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  • CHALLENGE
  • SOLUTION
  • IMPACT
  • Since 1957 till the present day the vast majority of surfboards built worldwide have employed a construction method and toxic materials that have remained largely unchanged. The standard surfboard today represents a fragile piece of sporting equipment at the end of its evolution that’s destined to become land-fill within a short time frame. Campbell Designed set out with the ambitious goal of creating an advanced construction technique using more environmentally friendly materials in a manner that would enhance rider enjoyment, allow for almost infinite customisation and create a more durable, hence more eco-friendly surfboard.

  • Campbell Designed sought to update materials starting with a core of recyclable polystyrene not the traditional polyurethane foam. As a laminating resin, eco-friendly epoxy known for its low VOCs (Volatile Organic Compounds) and higher durability was selected. For lateral strength most surfboards use a central timber stringer which Campbell Designed discarded, replaced by their own system. Exo-Flex leaf springs are a versatile stringer replacement constructed from uni-directional fibres and epoxy resin. The staggered, multi layered configuration of the springs allows the surfboard to be tailored to individual riders weight, preferred surf size and conditions, a luxury unavailable in other surfboards.

  • Campbell Designed's departure from traditional materials and construction techniques saw vindication upon release. From the average surfer to several multiple world champions citing Exo-Flex boards as the best they had ridden to one of our team, Ryan Campbell, taking out the Queensland Masters title, it was quite obvious that performance wise Exo-Flex had raised the bar several notches. Repairs to Campbell Designed Exo-Flex surfboards were more infrequent as were broken boards.. Perfecting of production procedures creating an economically viable product Campbell Designed customers are now able to procure a strong, lightweight surfboard to suit weight, ability and any surf conditions.